McDonnell Douglas KC-10 Extender

An air to air refueling tanker since 1980.

Overview

McDonnell Douglas United States 1979–1987 $88.4 million (1998)

The KC-10 Extender is an aerial refueling tanker aircraft manufactured by McDonnell Douglas. It is developed to produce increased global mobility for the United States Air Force (USAF) and other alliance forces. The aircraft is designed for cargo and passenger use.

Specifications

Units
Engine
3 × F103/General Electric CF6-50C2
Engine type
Turbofan
Thrust
3 × 52,500 lbf · 234 kN
Avionics
Rockwell Collins
Wing tips
No winglets
Seats
4
Crew
Cabin width
18 ft 8 in  ·  5.70 m
Cabin height
8 ft 2 in  ·  2.50 m
Cabin length
120 ft 9 in  ·  36.80 m
Exterior length
181 ft 7 in  ·  55.35 m
Tail height
58 ft 1 in  ·  17.70 m
Fuselage diameter
19 ft 9 in  ·  6.02 m
Wing span
165 ft 5 in  ·  50.41 m
Baggage volume
16,845 ft³  ·  477.0 m³
Gross weight
Empty weight
Max takeoff weight
593,000 lb  ·  269,000 kg
Max landing weight
416,500 lb  ·  189,000 kg
Max payload
169,500 lb  ·  77,000 kg
Fuel capacity
42,700 gal · 161,700 L · 129,400 kg (Jet A)
Max cruise speed
468 kt  ·  539 mph  ·  867 km/h
Maximum speed
Cruise speed
Approach speed
149 kt  ·  171 mph  ·  276 km/h
Range
4,400 nm  ·  5,060 mi  ·  8,150 km
Fuel burn
Ceiling
42,000 ft  ·  12,800 m
Rate of climb
6,870 ft/min  ·  35 m/s
Takeoff distance
9,850 ft  ·  3,000 m
Landing distance
5,900 ft  ·  1,800 m
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KC 10 Extender at RIAT 2016

Operational Context

KC-10 Extender Production and Development

On July 12 1980, the KC-10 Extender took its maiden flight. In October of the same year, the first refueling operation took place.

In March 1981, the aircraft entered into service.

In November 1988, the sixtieth air tanker was delivered. Around sixty units of KC-10 tankers are in service around the globe.

The KC-10 is based from the former MD DC-10-30CF or convertible freighter. The aircraft is developed to target the demands of the United States Air Force.

In 2009, the United States Air Force granted Northrop Grumman a 3.8 billion dollar contract for nine years to provide logistic assistance to its KC-10 aircraft. Partners involve are Chromalloy Gas Turbine Corporation, AAR Corporation, and MTU Maintenance.

In June 2010, the aircraft was enhanced with Communication, Navigation and Surveillance (CNS) and Air Traffic Management (ATM) system as part of a 216 million dollar contract with the United States Air Force.

On July 25 2011, the United States Air Force signed a 160 million dollar contract with Rockwell Collins for the overhaul of the aircraft under the Communication, Navigation and Surveillance/ Air Traffic Management (CNS/ATM) Cockpit Modernization Program. It also includes Flight Management System (FMS), Controller-Pilot Data Link Communications (CPDLC), and surveillance systems.

In 2012, the enhanced KC-10 Extender went to the sky for its first flight testing.

In 2015, the last modified aircraft was deployed to the United States Air Force.

KC-10 Extender Design

Refueling of the aircraft can be conducted using the flying boom method or a separate hose and drogue center-line system. The refueling operations were controlled with the use of a fly-by-wire system by the boom operator positioned at the rear part of the cockpit. The boom operator can observe and detect the receiver aircraft through a wide window. The receiver then acquires fuel at the rate of 1,100 gal per minute by the use of boom refueling method.

The KC-10 Extender is outfitted with wing-mounted aerial refueling pods. The receiving aircraft advances toward the air tanker and its probe meets the stretched out hose from the air tanker.

At the maximum rate of 470 gal per minute, the hose and drogue refueling system is able to transfer fuel to the receiving aircraft. There is an Automatic Load Alleviation System (ALAS) and Independent Disconnect System (IDS) that oversee the process of refueling to provide safety measures and aid during operations.

The KC-10 Extender is designed with three fuel tanks to be used for refueling missions. It is also equipped with three more fuel tanks underneath the cargo floor. These tanks execute refueling process more effectively.

The aircraft has an external length of 55.35 meters, tail height of 17.7 meters and fuselage diameter of 6.02 meters.

KC-10 Extender Cockpit

The KC-10 Extender features a glass cockpit that has four seats occupied by the pilot, together with the co-pilot, flight engineer and boom operator. The pilot and co-pilot sit side by side in front while the flight engineer is seated behind it. The boom operator occupies the seat at the outer edge of the seat of flight engineer.

For additional crew members during operations, optional seats and bunks can be added in the cockpit in a different configuration.

KC-10 Extender Engine and Performance

Three General Electric CF6-50C2 power the KC-10 Extender. These turbofan engines have a maximum thrust of 52,500 lbs each. Each engine has a length of 4.64 meters and a diameter of 2.66 meters. It has a maximum dry weight of 9,047 lbs.

The KC-10 Extender has a rate of climb of 6,870 feet per minute. It has a maximum speed of 468 knots, a service ceiling of 42,000 feet, and a travel range of 4,400 nautical miles. Its take off and landing distance are 3,000 meters and 1,800 meters respectively.

The aircraft can carry around 43,000 US Gal of fuel. It has a maximum take off weight of 268,980 kg and a maximum landing weight of 188,940 kg.